Restoration & Refurbishment of Existing Silos
Maximize the operational lifespan of your existing storage assets and safeguard your grain quality from environmental hazards. Our comprehensive structural restoration services address critical wear, eliminate moisture ingress, and restore structural integrity to aging or damaged silo systems.
Restoration & Sheet Replacement
Over time, environmental exposure and severe weather can compromise structural steel panels. We replace and reinforce damaged sections to restore total structural integrity
Water Leakage Repairs
Moisture is the primary threat to stored bulk grains, leading to hot spots, caking, and rapid spoilage. We isolate your silo interior from external water elements.
Faulty Hardware Replacement
The dynamic loads exerted by heavy grains place immense stress on structural connectors. Faulty hardware can lead to sudden zipper-style panel failures.
Silo Integrity Testing & Certification
Industrial silos endure immense cyclic stress, changing weather conditions, and internal wear over time. A compromised silo isn't just a maintenance issue—it is a severe safety and operational risk. Our comprehensive Fitness For Service (FFS) testing program ensures your grain and maize silos remain structurally sound, compliant, and operational for the long haul.
Comprehensive Visual Testing
- Inspect silo walls, roof, hopper, stiffeners and supports for corrosion, deformation, bulging or buckling.
- Examine bolts, welds, joints, seals and structural connections for damage, loosening or deterioration.
- Assess foundations and anchor points for cracking, spalling, settlement or other structural distress.
Non-Destructive Testing
- Measure remaining wall thickness using Ultrasonic Thickness Gauging to identify corrosion and material loss.
- Detect surface cracks at welds and high-stress areas using Magnetic Particle and Dye Penetrant Testing.
- Verify silo plumbness and vertical alignment through precision surveying to identify lean or distortion.
Engineering Analysis & FFS Certification
- Evaluate inspection and NDT findings against the silo’s design, capacity and operating conditions.
- Conduct structural calculations or Finite Element Analysis when significant deterioration is identified.
- Provide a Fitness-for-Service report with risk classification, repair priorities and recommended reinspection intervals.
Preventative Lifecycle Services
Maximize the operational lifespan of your existing storage assets and safeguard your grain quality from environmental hazards. Our comprehensive structural restoration services address critical wear, eliminate moisture ingress, and restore structural integrity to aging or damaged silo systems.
Plant Audits & Inspections
Over time, environmental exposure and severe weather can compromise structural steel panels. We replace and reinforce damaged sections to restore total structural integrity
Annual Maintenance Contracts
Scheduled preventative maintenance covering the entire mechanical and structural ecosystem—including conveyor chain tensioning, elevator belt tracking, gear oil flushes, and sensor calibrations—to ensure zero downtime during peak harvest intake.
Technical Upgrades
Specialized modernizations for legacy plants, such as replacing standard aeration floors with micro-slot sheeting for mustard storage, integrating VFDs on high-static fans, or installing automated zero-entry sweep augers.
Automation, Safety & Compliance Services
Maximize the operational lifespan of your existing storage assets and safeguard your grain quality from environmental hazards. Our comprehensive structural restoration services address critical wear, eliminate moisture ingress, and restore structural integrity to aging or damaged silo systems.
Hazardous Area Compliance
NFPA/ATEX-aligned risk assessments to evaluate dust extraction efficiency, combustible grain dust levels, grounding continuity, and the integrity of explosion relief venting panels.
SCADA Calibration
Diagnostic testing and precision calibration of multi-point digital temperature monitoring cables (such as OPI systems), continuous radar level indicators, and interlocked PLC routing logic.
Waterproofing & Corrosion Control
Complete structural maintenance shutdowns featuring the replacement of worn EPDM washers, high-performance polyurethane joint re-sealing, and the application of food-grade internal epoxy coatings to stop moisture ingress.
Operational Excellence & Commissioning
Maximize the operational lifespan of your existing storage assets and safeguard your grain quality from environmental hazards. Our comprehensive structural restoration services address critical wear, eliminate moisture ingress, and restore structural integrity to aging or damaged silo systems.
Operator Training
Over time, environmental exposure and severe weather can compromise structural steel panels. We replace and reinforce damaged sections to restore total structural integrity
Safe Silo Management
Moisture is the primary threat to stored bulk grains, leading to hot spots, caking, and rapid spoilage. We isolate your silo interior from external water elements.
Grain Health Management
The dynamic loads exerted by heavy grains place immense stress on structural connectors. Faulty hardware can lead to sudden zipper-style panel failures.